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Are you looking for an industrial X-ray machine with competitive price for X-ray inspection?
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X-ray inspection technology is a widely used non-destructive testing technology, it is used in electronic components, auto parts, and other industries.
Uni X-ray technology are experts in developing and manufacturing industrial X-ray machines. Whether you need X-ray machines for electronics, auto parts, lithium battery, welding, and safety inspection. Uni X-ray can help you find the best solution to meet your needs.
The AX9400 is a top-of-the-range X-ray machine which incorporates the million high density FPD detector and 90-130KV 3-5μm X-ray source. It is a full 360° rotation equipment which operates from any direction.
AX8600 is a product that comes in the range between 8400 and 9400. It has 90-130kv X-ray tube, which fulfills the detection requirements of most of the electronic industries.
AX8400 X-ray machine, a cutting-edge equipment designed with high resolution and a high magnification features. It comes packed with special inspection capabilities, and is quite adapted for PCB, BGA and battery testing.
The AX8000 is one of the best state-of-the-art offline X-ray machine used in PCB, LED, battery inspection, it well fitted with a HD digital flat panel detector and a 90kV 5 μm X-ray source.
The LX3000 model is a beautifully shaped as well as easy to use X-ray inspection system which was introduced by Uni X-ray Technology Company to meet all the customer requirements for quality checking of electronic products.
The AX3100 is a desktop-based X-ray machine used in electronics applications, that features a small footprint. Hence, it is ideal to use in laboratories.
PCBA (Printed Circuit Board Assembly) is the indispensable part used in the manufacturing of electronic products. Hence, you should rely on high-precision machinery and testing equipment to complete the excellent control of PCBA. For the accurate and high-performance testing, you need equipment such as AOI inspector, component cutting foot machine, wave soldering, X-ray system for PCB, ICT test fixture, FCT test fixture, aging test stand, etc..
Uni X-ray was established in 2002 and has become a national high-tech X-ray equipment supplier engaged in the research of precision X-ray technology as well as the development and manufacture of X-ray intelligent inspection equipment. Our technology and equipment are widely used in testing SMT, BGA, CSP, Flip-Chip, IC semiconductor components, connectors, wire, photovoltaic components, batteries, ceramic products, and other electronic products. Our manufactured equipment is ergonomic, easy to use, cost-effective, reliable, highly qualitative, long-lasting. Our equipment is used by many domestic and foreign companies, including PCBA manufacturing companies for quality testing.
The UNC180S is a refined and world-class X-ray machine used for Auto parts inspection, it is developed with a detector of enhanced picture quality and high resolution coupled with a load-bearing platform that performs multiple functions.
UNC170S is a small real-time, industrial X-ray machine equipped with 160 KV/0.5 mm X-ray tube. It provides high-definition X-ray images covering the detection area of nearly 130 * 80 mm, 1024 * 640 pixels.
The UNC330 is a highly powerful X-ray machine armed with a 320 KV/0.4 mm X-ray tube capable of penetrating up to 48 mm Fe.
To make a car with high safety and service life, many auto parts manufacturers are required to test every workpiece used in the car. These components include the car’s engine, the car’s pistons, piston rings, connecting rods, brake braking system, steering wheel, car wheels, shock absorber rods, and other parts. These workpieces should have no defects, cracks, and bubbles. Hence, it is mandatory to inspect all these workpieces.
X-ray NDT inspection equipment can quickly and automatically analyze and display defects. Additionally, conventional X-ray inspector 3D industrial CT is used for inspection and 3D measurement of metal and plastic castings. High-resolution X-ray NDT inspection equipment is also used in sensor technology, electronics, materials science, and other natural sciences. Due to high detection, efficiency, intuitive and reliable results, X-ray nondestructive testing has become the preferred method to detect the defects of auto parts.
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Ax9000 is a semi-automatic X-Ray inspection equipment that helps people to inspect square stacked batteries. It uses the oblique perspective image of the battery edges to check for misalignment of the pole piece. This equipment has automatic positioning to determine the degree of alignment of the cell’s pole piece. It helps in predicting whether the quality of this battery is proper or not.
UNI X-Ray LX-1Y60-110 is a fully automated detection machine that analyzes lithium batteries, using an imaging system. It is developed with the full capacity to work both online and offline to detect cylindrical 18650/26650 lithium batteries.
How should the X-ray inspection tool work during the production of lithium batteries?
There are several quality-based risks while winding the pole pieces, welding the ears, spot welding into the shell, and welding caps. Hence, after completing the lithium battery package, X-ray inspection is required to check whether the welding inside the battery is proper or not. If the rolls are aligned properly, the winding won’t undergo short-circuit which leads to an explosion. The internal image is visually displayed by the X-ray inspection equipment, and the defects are automatically predicted by its associated software. This equipment improves the efficiency of detection and the quality of the factory products.
UNI X-ray, the national high-tech X-ray equipment supplier, has developed its Li-ion battery X-Ray inspection system to solve the purpose. This X-ray equipment emits X-rays through an X-RAY generator, which penetrates the battery’s internal structure. The imaging system receives the X-rays of the lithium battery and takes pictures. The associated software will automatically measure and predicts the quality of the battery, by analyzing the pictures.
All welds are for specific purposes. They need to meet the required standards and specifications. That’s why they are assessed to confirm their quality. This process is known as x ray weld inspection. There are several methods to inspect welds, but digital x-ray systems give the best and most reliable results.
Every welding job needs to be inspected for its quality and strength. Stress, fatigue, and pressure can weaken welds overtime. So, it is important to check if a welding project can withstand the pressure of usage for several years without giving in. Also, welds need to be smooth and tidy for aesthetics and visual appeal. During X-ray inspection, many features of a weld will be evaluated. Some aspects of inspection focus on weld sizes, while others are for weld discontinuities/imperfections. In other words, welds are assessed against the stipulated codes and standards required by the intended application of the welds.
the main purpose of X-ray inspection is to detect flaws or discontinuities in welds and correct them. It is normal in every field. Weld inspection is the quality assurance aspect of welding. Without a proper inspection, there could be welding failure and other problems in the future. The size of the weld will also be inspected. To summarize it all, we need x-ray inspection for welds to check whether the welds meet all the required specifications, codes, and standards.
We have over 18 years of experience that specializes in X-ray Technology.
Uni X-ray produces X-ray machines that offer excellent and ultra-sharp image qualities.
Our X-ray machine is one of the safest choices you can make because it ensures maximum safety.
Uni X-ray produces machines that have an easy mode of operation.
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Have you ever wondered about how technology in today’s world protects our lives? Let’s dig deep into the significance of one such technology that could assess the integrity and quality of the given parts quickly and efficiently at an earlier stage. And that’s nothing but an INDUSTRIAL X-RAY MACHINE.
You may get surprised to hear that. But it’s true. Unlike medical X-rays, parts are assessed and not people. Using an industrial X-ray machine, it is possible to check the internal parts of the given sample without destroying it. Ranging from smaller to larger samples, an X-ray machine can scan at a lower resolution.
For example, let us take a look at the given defective small battery and highlight why we should have a detailed examination! We know batteries are generally used in every sector around us. At times, there will be visible damage like swelling with a dome shape. This is not the only aspect that you should observe. There must be a bigger problem inside the given battery, due to which it got expanded. If we ignore that problem, it may later get manufactured and used by humans. In the hands of the user, there is a possibility of leakage followed by its explosion that proves to be lethal. This is where an X-ray inspection plays a significant role in saving someone’s life.
The smartest task is to discover these issues during the production stage itself. Only then, we can ensure the safety of the sample and prevent manufacturing loss as well. That’s why a batch process is created to reduce the time taken for a multi-part scan. Hence, the ultimate aim is the quick turnaround around to process thousands of samples.
Bring the battery closer to the X-ray source to derive a greater resolution scan having around 4-micron resolution. As the X-ray machine rotates the sample 360 degrees, nearly 1440 images of the sample are taken in multiple orientations, which will together be reconstructed into a 3D model of the sample using Uni X-ray software. Multiple orientations include manipulating the sample in slice, flip, rotate, and spin in a 3D fashion. This kind of detailed scan can elaborate the list of issues within the faulty battery.
Now that you have understood how industrial X-ray inspects. Let us next go through its history, principle, applications, and how Uni X-ray stands out in delivering the best customized industrial X-ray inspection machines.
Credit goes to Wilhelm Conrad Roentgen (1845-1923), who discovered X-rays on November 8, 1895. He was the professor of physics in Wurzburg, Bavaria. Discovering an X-ray was an accidental one. Roentgen was checking whether cathode rays emitted from a Crookes tube could penetrate glass. Anyway, the cathode tube was covered in dark black colored paper. During this time, a pale luminous green light flew and shown onto a fluorescent screen layered with barium platinocyanide at one meter distance, Roentgen got surprised.
Roentgen noticed that this mysterious light could pass through many objects leaving shadows of solid objects. Since Roentgen had no idea about the origin and type of these rays, he named them X-rays, otherwise called ‘unknown’ rays.
After working on these X-rays for seven weeks by conducting several experiments, Roentgen submitted the first report “On a New Kind of Rays,” in the Proceedings of the Würzburg Physico-Medical Society on December 28, 1895.
Finally, in January 1896, his findings were publicly demonstrated before the same society, thereby the rays got another name “Roentgen’s Rays.” These rays are electromagnetic waves with a wavelength 1000 times lesser than the light rays as well as ultraviolet rays, but longer than the gamma rays. The wavelength of X-rays ranges from 10 picometers to 10 nanometers with respect to (30 petahertz to 30 exahertz) frequency range and (124 eV to 124 keV) energies.
Once Roentgen was able to view his wife Bertha’s hand where her wedding ring was clearly visible. That’s when Roentgen observed that these X-rays can pass through human flesh as well while taking the scan of tissues and bones. But these rays cannot penetrate higher-density materials such as lead or bone. This news spread throughout the world and the medical community started using these X-rays for diagnosis purposes.
Within a year, physicians started using X-rays to determine fractures, gunshots, and swallowed things. Later, they began using X-rays for treating diseases like surface lesions and cancer as well.
Though research scientists including William J. Morton, Thomas Edison, as well as Nikola Tesla highlighted side effects from exposure to X-rays, people across the world started using X-rays in full swing. Hence, Roentgen got the Nobel prize in the year 1901. Although there are many risks due to the use of X-ray instruments, several protocols are developed recently to limit unwanted exposure to this radiation.
At present, the X-ray machine is also used in the industrial field. Hence, we call it an ‘industrial X-ray’ machine. As mentioned already, an industrial X-ray machine is used to determine any minute defect in a given sample within the shortest duration.
Industrial manufacturers use X-ray machines as the non-destructive method to detect internal flaws without causing any harm to the given component. Furthermore, an X-ray machine can measure the dimensions of the given sample and keep a record of them.
An X-ray machine is available as a fixed one or a portable one. So, you can move it anywhere or place it in an elevated position to perform this test. Just surface preparation is enough.
As days go on, a film-based conventional X-ray machine was replaced by a digital X-ray machine. Since film-type consumes more time, the digital version is used where digital X-ray detectors are reusable and can deliver the final image on the computer screen instead of a film. Unlike film types, results derived in digital X-ray testing are stored in the cloud and can be shared easily by generating multiple copies. There is no need for darkroom conditions and chemicals. It is safe to work for digital X-ray operators, unlike the traditional ones.
There are four types of digital X-ray testing:
Although digital radiography is the advanced form of computer radiography, there are few differences between them.
Phosphor storage plate (PSP)
Flat panel detectors
Need more initial investment
Can be installed to the prevailing setup
It is an all-new installation setup
Size and positioning flexibility
Not so flexible
X-rays are electromagnetic waves emitted due to the transition of electrons between lower and higher energy levels with energies between 0.1 and 1,000 kV. With a shorter wavelength, X-rays lie between ultraviolet and gamma rays.
Industrial X-ray machine involves three elements listed below:
The smaller the wavelength, the more the dispersion will be. That’s the principle of industrial X-ray, similar to medical X-ray. Since X-rays have a lesser wavelength (<100nm), they are used to pass through the denser objects used in the industries. In case if the test sample is thicker, only a lesser X-ray can only pass through.
Highly penetrating X-rays pass through the sample onto a photographic film. The resultant rays deliver an image of the sample’s interior structure on the film. The quantity of energy absorbed by the sample depends on the thickness and density of the sample. The energy not absorbed will look darker once you develop the film. Therefore, the portions of the sample exposed to minimal energy will look lighter. And of course, the flaws with respect to the changes in thickness will appear as dark outlines on the film. The final image can be delivered in variable degrees as per the density of rays. The variation in the density of the final film is due to the discontinuities in the target material.
The list of steps involved in the industrial X-ray testing are given below:
A false understanding of the inspection results becomes costlier and affects productivity seriously. Therefore, keep in mind that only a competent and well-experienced X-ray inspector should perform the X-ray test and interpret the ultimate images to determine the position and type of defect in the sample. It involves the skill of experienced personnel as the incorrect readings may considerably harm the efficiency as well as proves to be costly.
Industrial X-ray machine works by electricity. Hence, when you switch it off, the X-ray is not emitted.
Every part like battery, welds, etc. is critical in the manufacturing field. Therefore, these parts should be examined properly to make sure that they strictly adhere to the international guidelines before they are put into service. But before proceeding with radiographic inspection using an X-ray system, we recommend you pay attention to the following three phases:
Hence, the digital X-ray system is considered as the quick, precise, and reliable tool to examine the internal defects present in the given test sample.
Industrial X-ray machine is used in the following multiple sectors such as
The wheel should be of good quality since it is a significant part of a car. Hence, a strict quality inspection should be followed during its production series. In case the wheel fails in terms of quality, there may be a chance of accidents.
Hence, an X-ray inspection test should be integrated directly into the manufacturing step to inspect the internal portion of every car tire. This X-ray inspection helps in detecting foreign objects, pores, slags, missing wires in the belt plies, cracks, air inclusions, looseness, and shifts in the reinforcement plies within these automobiles in an accurate manner. Even the anomalies including position, spacing, and damage in steel wires can also be determined.
Lithium battery is widely used in household appliances, consumer electronics, electric vehicles, aviation, military, as well as other sectors. Since lithium battery emits more heat, it is wrapped by a stainless-steel sheet with the right thickness to avoid any leakage or prevent any harm. The more the battery use, the more will be its probability of failure. A small imperfection can also turn out to be life-threatening. Therefore, you follow strict quality control standards to make sure of its safety.
A high-resolution inspection of X-ray equipment can assess the quality of any complete battery cells and verify if the welding inside the battery is proper or not. If the rolls are aligned well, the winding will not have a short-circuit and explosion.
Furthermore, the X-ray system can inspect the following aspects such as:
Ceramic knives are precious, elegant, and made up of hi-tech nano zirconium oxide. The combination of zirconia with alumina powder can be pressed with high pressure of 300 tons into a blank, sintered at 2000 degrees Celsius, followed by polishing with a diamond to prepare a ceramic knife with fine finishing. It is ten times sharper when compared with the steel blade. Ceramic knife has the features of anti-oxidation, anti-magnetization, increased density, hardness, as well as temperature resistance, etc.
In case the combination of the zirconia is inappropriate with alumina powder, the texture may become very fragile with the probability of defects like voids and inclusions. These defects can reduce the stiffness of the overall zirconia- alumina composition followed by the reduction in thermal conductivity followed by the formation of cracks. This is where an X-ray device can determine volumetric information, including dimensions, density variations, voids, and inclusions, within the ceramic knife by scanning its internal and external structures from multiple angles.
PCBA (Printed Circuit Board Assembly) is the major component used during the manufacture of electronic products. Surface mount technology (SMT) helps in making the packages smaller. The attributes like high density, less size, with intense PCB complexity have made it impossible to detect defects visually. So, it is mandatory to use an industrial X-ray machine to ensure the quality of PCB.
Here is the list of features assessed by the X-ray instrument:
All the materials used in automobiles are made up of metals like cast aluminum, cast steel, etc. The quality of these castings has a direct effect on the safety and service life of the cars. Every workpiece used in the car including the car’s engine, connecting rods, brake braking system, pistons, piston rings, steering wheel, shock absorber rods, car wheels, and other parts should have no defects like a bubble or crack formation. Hence, it is compulsory to inspect all these workpieces using an industrial X-ray machine.
Hijacks are quite common and hence, airport security plays a vital role. That’s where security doors and security machines are used predominantly to protect people’s lives.
X-rays are integrated into security doors and handheld machines where they can pass through wood, fabric, ceramic, metal, glass, liquid, and many others. After passing through them, these rays hit the circuit board below the conveyor belt in order to develop a radiation signal, when then converts into a computer image. Various materials have varied X-ray penetration degrees followed by the difference in the image color. Dangerous objects like knives, dagger, and guns are displayed as dark blue or black. Lighters or other explosive items appear blue in color with the middle part in green color.
In the case of walk-through security doors, there will be an alarm sound in case you carry a knife, explosive, or any other prohibited items. Therefore, hi-tech X-ray security screening saves time and manpower by identifying the threats quickly and effectively.
Welds should also be smooth, tidy, and rust-free. However, fatigue, stress, or excess pressure can weaken any weld over time. Hence, there will be varied flaws in the structure of the weld such as cracks, porosity, slag inclusion, cold lap, incomplete fusion, incomplete penetration, mismatch, cracks, or external/internal undercut. This is where X-ray equipment can determine these flaws quickly and effectively. As a result, the outcomes are stored as a permanent record.
Remember that the cost of the industrial X-ray machine differs corresponding to the needs and features. Several factors including the power, spot size, voltage, resolution of the detector, as well as the closeness of the X-ray source to the sample that can determine the quality of the image.
Anyhow, other factors including certification for import and installation, application support, facility of constant service maintenance, as well as online/offline training support should be taken care of before choosing the X-ray instrument finally.
Established in the year 2002, Uni X-ray manufactures high-resolution industrial X-ray inspection machines that could be easy to handle with precise assessment. Our company has nearly two decades of experience in doing research and business in X-ray technology.
Our company headquarters is located in Shenzhen, China. Since the company has a history of developing and manufacturing the customized intelligent X-ray inspection machine, Uni X-ray is a nationally reputed high-tech X-ray instrument manufacturer. Not only at the national level, but we also have an international connection with many clients who still use our instruments for performing their photovoltaic components’ testing and BGA testing. Our super tech-hive includes three modern factories covering nearly 30,000 square meters as well as R&D centers with 630+ staff members that work constantly on upgrading the industrial X-ray machine.
Our Uni X-ray equipment can also evaluate SMT, batteries, ceramic products, electronic devices, connectors, CSP, wires, and many semiconductor components.
Furthermore, our company developed X-ray equipment for food as well as footwear industries in the year 2014.
Our products are renowned for cost-effectiveness, reliability, high quality, ergonomics, ease of use, and durability that could sustain the testing time.
Our X-ray Inspection products include the following features:
The reasons behind our long-term success are listed below:
As already mentioned, Uni X-ray is a company renowned for developing and manufacturing industrial X-ray instruments according to your requirements. Would you like to buy an X-ray machine for security, welding, auto parts, tires, lithium battery, or electronics? Our Uni X-ray company is there to help you to find the best equipment to address your challenges. You can find the purpose-specific list below as per your requirements.
If you would like to know which one among the list suits you, contact Uni X-ray right away!
Though it is challenging to sustain the manufacturing integrity of our customers’ products, we can still offer the best reliable product with top-class high-quality standards. Do you wonder how? The acclaim goes to our Uni X-ray’s highly qualitative real time X-ray inspection equipment that can be widely customized according to the customers’ demands.
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