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X-ray Machine for Braided Hose Inspection

Do you often find it challenging to assess the quality of your braided hose?

The use of braided hoses, especially for chemical transportation, has made it essential to ascertain their mechanical integrity.

The failure of a braided hose can cause harm to individuals or even lead to fatality as most chemicals come out with so much pressure in situations where they fail.

Uni X-ray can offer you X-ray solutions to assist you in accurately assessing the mechanical integrity of your braided hose so that it doesn’t fail.

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We have over 18 years of experience that specializes in X-ray Technology.

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Our X-ray machine is one of the safest choices you can make because it ensures maximum safety.

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Uni X-ray produces machines that have an easy mode of operation.

Services We Provide

Created by potrace 1.16, written by Peter Selinger 2001-2019

Installation Guideline

We offer you free and quick installation instruction with online video tutorials. The tutorial explains detailed and important steps to get your machine started. Any questions about installation, feel free to contact us!

Created by potrace 1.16, written by Peter Selinger 2001-2019

Customer Support

We work to provide the best customer support. We are here to help you solve any problems you may encounter. Feel free to contact us Uni X-ray team online via video chat, phone, or email anytime.

Created by potrace 1.16, written by Peter Selinger 2001-2019

Quick Delivery

Online equipment shipped within 45 days and offline equipment within 20 days after payment confirmation. The customized machine is supposed to be deliveded in less than 90 days.

Created by potrace 1.16, written by Peter Selinger 2001-2019

Warranty Service

Uni X-ray machine comes with a one-year warranty. In the warranty period, machine defects, repairs, and part changes are free. Unexpected damage issues due to shipment, handling, storage, abuse, or misuse will not be covered.

Created by potrace 1.16, written by Peter Selinger 2001-2019

Installation Guideline

We offer you free and quick installation instruction with online video tutorials. The tutorial explains detailed and important steps to get your machine started. Any questions about installation, feel free to contact us!

Created by potrace 1.16, written by Peter Selinger 2001-2019

Customer Support

We work to provide the best customer support. We are here to help you solve any problems you may encounter. Feel free to contact us Uni X-ray team online via video chat, phone, or email anytime.

Created by potrace 1.16, written by Peter Selinger 2001-2019

Quick Delivery

Online equipment shipped within 45 days and offline equipment within 20 days after payment confirmation. The customized machine is supposed to be deliveded in less than 90 days.

Created by potrace 1.16, written by Peter Selinger 2001-2019

Warranty Service

Uni X-ray machine comes with a one-year warranty. In the warranty period, machine defects, repairs, and part changes are free. Unexpected damage issues due to shipment, handling, storage, abuse, or misuse will not be covered.

X-Ray Machine for Braided Hose Inspection: the Beginner’s Guide

Table of Contents

1. What is a Braided Hose?

 

Braided Hose

Most industries use hoses of different types to move chemicals and other industrial fluids within their facilities and when supplying to customers outside the facility. 

The mechanical integrity of these hoses ensures that they can perform under different conditions, including extreme temperatures and pressure. 

Braided hoses are flexible hoses with a metal core and end fittings that have been fully welded to a braided, reinforced outer protective material often made of metals. 

The manufacturing industry employs braided hoses to transport and discharge chemicals, including highly toxic compounds.

Therefore, their mechanical integrity and quality assurance are very important to avoid any failure that can lead to mishaps.

2. What is an X-ray Machine for Braided Hose Inspection?

X-ray machines use the projection of radiation energy to penetrate a sample of a braided hose to identify the presence of a defect in the hose.

Defects often reduce the quality of braided hoses, and they can cause a failure if you don’t identify the defect in time before using the braided hose.

Radiation from an X-ray machine passes through the braided hose, which absorbs some of the radiation. The quantity of radiation it absorbs depends on the density of the braided hose, as a less dense hose will absorb less radiation. In comparison, a denser hose will absorb more radiation.

The detector facing the sample collects the remaining unabsorbed radiation to form a representative image of the braided hose. This image undergoes examination to identify any anomalies that can cause failure in the braided hose during usage.

The image’s quality also determines the accuracy of the analysis as a good quality image quickly exposes all defects for identification.

 

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3. Why do Your Braided Hose need to be Inspected?

The mechanical integrity of a braided hose is critical to its effective performance during its use for moving fluids from one point to the other.

Often, braided hoses are used in different industries for important processes to ensure that these processes are efficient and successful. Some of these industries and processes include the transportation of fluid to engage mechanical devices, including braking systems in vehicles. 

However, a failure in the braided hose will cause a loss in the operational process or device that can cause bodily harm to people.

Ensuring the quality of your braided hoses right out of the factory will help you avoid the failure of the hose caused by manufacturing errors.

Inspecting the quality of your braided hoses will also reduce the cost of recalls, as the cost of recalling faulty braided hoses can be expensive. It also ensures that your reputation of high standards is safe for more sales and more profit. 

4. Types of Braided Hose

Braided hoses have varied functions and are therefore made from different materials to suit their use cases. 

They are often resistant to abrasion, rough usages, and extreme environmental effects like high temperature and pressure. 

Here are different types of braided hoses that you may encounter in industrial manufacturing.

  • Stainless steel 

The flexible core of this type of hose is surrounded by braided reinforcements made from stainless steel, which gives its extra strength to withstand different levels of temperature and pressure.

Manufacturers also use different grades of stainless steel for these braids, including SS304, SS321, or SS316 grades. These grades determine the strength of the reinforcement and the level of pressure it can resist.

The stainless-steel hose is especially advantageous for high-pressure flow as it can handle a wide range of pressures and is also resistant to corrosion.

 

  • Rubber

With rubber braided hoses, the external reinforcement contains polyester, which gives it more resistance to abrasions and pressures. This kind of tube does not react with chemicals as it doesn’t have components like DEHP used as plasticizers for more flexibility. You can use it to transport or pump water without changing the taste of portable water. 

 

  • Nylon

Another type of hose is the nylon braided hose with a reinforced outer protective material made from tough nylon resistant to abrasion and high pressure.

Coupled with these advantages is more flexibility than other hoses, making it more suitable for awkward situations requiring more twists and turns during discharge. 

5. Common Braided Hose Failure

Making an accurate assessment of the integrity of your braided hoses will ensure that you avoid common braided hose failure. 

However, you also need to be aware of the possible failures that can occur in these hoses. The following are some common braided hose failures you should keep in mind during an assessment.

  • Cuts and Nicks

Exposing the outer braided reinforcements to sharp objects can reduce the mechanical integrity of the pipes. 

These sharp objects can introduce a weakness into the structure of the braided reinforcements, which makes them susceptible to failure. 

Ensure you keep all braided hoses away from sharp objects like nails and spiked metal edges that rupture braided hose pipes. 

 

  • Abrasion

Wear and tear can also result if braided pipes encounter rough surfaces that can reduce the structural makeup of the pipe’s braided reinforcement. 

Abrasion can fail braided pipes, but you can avoid failure if the braids are protected using devices like chaff guards or other carcass-protecting components. 

 

  • Blistering

When the outer protective fiber of the pipes starts to separate or tear away from the inner core of the pipes, then blistering has taken place. 

This separation can reduce the reliability of the outer reinforcements and can cause the failure of the pipes.

 

  • Bulges, Flat Spots, Kinks

The three incidents of bulging, kinks, and flats spots are deviations from the standards of manufacture of quality pipes as they often come with smooth bodies from the manufacturer.

For instance, bulging on any part of the pipes indicates a weakness at that spot and suggests a potential pipe failure.

Applying a force on the pipe using equipment weight such as a movement of heavy vehicles over the pipes can cause such deformations as a flat spot on the pipes. 

And kinks, often caused by a short, sharp twisting of the pipes, can destroy the outer braided reinforcements of the pipes.

All three anomalies can cause failure in the hose if undetected. 

 

  • Permeation Damage

The chemicals passing through some industrial hoses can cause internal core degradation, especially for hoses with non-metallic liners.

This inner core damage is often corrosion which you can usually detect from loose braided strands.

 

  • Leaks

Due to specific incidents, including puncture, faulty couplers, and inner core damages, a hose can experience leakage.

 

  • Aging

Every hose has a life span for which it can serve optimally. Once this age passes, the decline in mechanical integrity becomes obvious. Signs of aging vary from coupling corrosion, cracks, loose braids. 

 

  • Corrosion Under External Wrappings

Tagging officers tag braided hoses for various purposes, including identification, and arranging. 

However, these tags are often corrosion agents as they can cause and even accelerate the corrosion of external reinforcements. 

These tags can also hide the corrosion from an inspecting eye and only manifest when too late to act.

6. Inspection and Testing Methods for Braided Hose

A first step to mitigating the occurrence of failure in braided hoses is the accurate assessment of the quality of its components. 

This assessment often requires carrying out various tests to ascertain the quality of the parts. However, the different tests have their advantages and unique use cases. 

  • Visual Inspection 

Visual inspection involves the use of sight to identify the presence of an anomaly on the body of the hose. However, this is only possible when the abnormality is external and is large enough to be seen.

Visual inspection is often not a suitable method as it cannot ascertain the state of internal parts like internal cracks that can cause sudden failures.  

 

  • Hydrostatic Test 

When performing hydrostatic tests for hoses, the air in the pipe is completely removed and replaced with water to ascertain its integrity. 

This is also a form of visual inspection using properties like bulges and warping and other durability checks to form the basis of this inspection. 

Still, hydrostatic testing has limited accuracy as it cannot identify a faulty core or an emerging error within the hose.

 

  • X-ray Inspection

X-ray radiation can penetrate both external and internal parts of a braided hose and reveal defects in any part of the hose.

During X-ray inspection, radiation is released and absorbed by the hose, with some radiation passing through to the detector.

This detector can generate the hose image based on the amount of radiation reaching it after absorbing some of the radiation by the hose. 

This image will show the presence of faulty components after analysis by a trained radiography technician.  

7. How can an X-ray Machine be Applied in a Braided Hose?

Organizations use X-ray machines to inspect several hoses, including braided hoses used in different industries and for various purposes. 

They offer the highest accuracies required in the manufacturing industries to transport industrial fluids and chemicals as they are often under pressure. 

Here are some applications of braided hoses where companies use X-ray machines to ascertain their mechanical integrity. 

  • Hoses used as Electrical Circuit Protection

Electrical wiring and components often carry charges that can cause electrocution if they are touched or even short circuits, resulting in sparks if the components touch each other.

Manufacturers use hoses with a high level of insulation to protect the electrical components and wiring from causing harm to people or causing electrical surges that may result in a fire outbreak.

X-ray machines serve as the appropriate tool to ascertain that the hoses are good quality and can guarantee perfect insulation of electrical components. 

 

  • Hoses used for Household Plumbing Connector

Connecting water from local supply channels or storage tanks into apartments requires hoses. However, everyday household activities like dishwashing, shower, and laundry often demand certain water pressure.

Braided hoses come in handy to connect water supplies to homes and apartments at the required pressure for optimum efficiency.

They also connect utilities and equipment like laundry machines and water heaters, which deliver water at high temperatures to the point of usage.

You can use an X-ray machine to inspect the quality of these hoses to ensure that they meet the required standards for the effective delivery of household water supply. 

 

  • Braided Hose in Performance Car Parts 

Performance car parts like braking systems, steering wheels and gear systems use industrial fluids and lubricants.

These fluids often move from storage to the point of utility under pressure and sometimes under extreme pressure.

A failure of the transporting device for this fluid will lead to inefficient performance of the car parts and can sometimes cause fires as these fluids can be flammable when hot.

Braided hoses transport the fluids from their storage to the car parts for effective performance as braided hoses can withstand tremendous heat and pressure. 

X-ray machines can ascertain that the hoses for these fluids meet automotive safety and performance standards by identifying any defect that might otherwise fail the hoses.

 

  • Laboratory and Bottle Hoses

Most activities that go on in the laboratory involve moving fluids from bottles to other containers, and hoses make these movements happen.

If the mechanical integrity of the hoses is out of order, then there might be a failure of the hoses and can lead to wrong mixtures or even cause fatalities. 

X-ray machines can check the integrity of the hoses to avoid such things as leaking fluids and compounds that might cause harm to laboratory personnel. 

 

  • Braided Hose in Chemical Operations

Most chemical manufacturing plants or sales facilities often require hoses that don’t react with the chemicals during transportation so that it doesn’t affect the quality of the chemicals.

Braided hoses have inert abilities that make them adequate for moving chemicals without reacting with them, thereby preserving the quality of the chemicals. 

They also handle the movement of chemicals under intense pressure and temperature without failing.

The integrity of the hoses requires X-ray machines to ascertain them before using them for transporting the chemicals. 

8. How does an X-ray Machine Inspect Braided Hose Defects?

Braided hose is unique with different applications for different industries, including medical, automotive, and chemical manufacturing. Holding fluids under extreme temperature and pressure makes them the ideal hose for transporting various liquids.

However, the integrity of the hose is key to the effective delivery of these fluids, which is why the quality assessment of braided hoses is essential.

X-ray machines are ideal for assessing the quality of braided hoses because they use radiation energy to identify defects that can cause the failure of the braided hoses. 

X-rays can penetrate both the internal and the external parts of the hose, making it possible to see internal defects that might be hard to notice using visual inspection.

When inspecting a hose using an X-ray machine, the X-ray energy passes through the hose, absorbing some radiation. The detector picks up the remaining unabsorbed radiation, which constructs an image of the braided hoses using the radiation it gets to it.

The analysis of this image produces results that show the presence or the lack of defects in the interior and exterior components of the braided hose.

9. Benefits of Using X-ray Machine for Braided Hose Inspection

X-ray machines pose some unique advantages for assessing and identifying defects in braided hoses. 

Firstly, the ability to assess both internal and external parts of the hose is one benefit that is not available with most inspection methods like visual inspection.

Also, the speed of result delivery when using an X-ray machine is higher than most inspection methods. You can get the image for the analysis and result almost immediately. 

The automation possibilities for an X-ray machine inspection are also another benefit as this helps speed up the inspection process and even the production process.

Accuracy of inspection is yet another benefit you derive from using an X-ray machine to inspect braided hoses, as the accuracy of results is very high.

Lastly, X-ray machine inspection is a non-destructive testing and inspection method as you can still use the hose once there is no defect found after the inspection. 

Unlike destructive inspection methods, which can increase the cost of quality inspection, using destructive methods requires destroying samples. 

10. How Much does it Cost to Buy an X-ray Machine for Braided Hose Inspection?

X-ray machine costs can vary significantly based on many factors, including your choice of X-ray manufacturer, shipping costs, and automation levels.

If you choose to buy your X-ray machine from a foreign manufacturer rather than a local one, your X-ray machine cost may be significantly higher. Shipping costs and custom duties can speedily add up to an expensive purchase.

Also, choosing a foreign manufacturer in the US or Europe rather than a Chinese manufacturer increases costs.

The level of automation is another essential factor that may increase the cost of purchasing your X-ray machine, as a highly automated X-ray machine costs immensely higher than an analog X-ray machine.

You’ll find X-ray machines costing from $45,000 to as much as $600,000 based on a combination of factors stated above.

 

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11. Where to Buy the Most Affordable X-ray Machine?

After considering the essential needs of your X-ray machine inspection, the next step is to choose a supplier or manufacturer that can help you achieve your quality objectives.

While US and European manufacturers exist, and some can supply you X-ray machines that get you general solutions they are also costly.

However, Chinese X-ray machine manufacturers give you tailor-made solutions that help you solve your specific quality inspection needs. 

What’s more? Chinese manufacturers offer innovative X-ray solutions at competitive prices that you might not get from the US or the European market.

 

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12. Your Best Braided Hose Inspection X-ray Machine Supplier in China

Uni X-ray is one Chinese X-ray machine manufacturer with extensive industry experience and dedicated after-sales service that supports you round the clock.

With close to twenty years of research and development, Uni X-ray has been able to proffer innovative, bespoke X-ray solutions that meet client’s specific quality assessment needs. 

With a long list of multinationals and blue-chip companies, Uni X-ray has built a reputation for providing quality X-ray inspection standards that clients have come to respect.

Some of Uni X-ray’s clients include BMW, PHILIPS, and BYD.

A wide variety of X-ray machines are available to meet your quality inspection requirements. However, the good news is that you don’t have to pay excessive amounts as Uni X-ray offers very competitive prices. 

Uni X-ray after-sales support teams are available to answer your call 24 hours of every day and resolve any technical challenge using their online platform.

Conclusion

So, what does this all mean? 

The mechanical integrity of braided hoses is vital to the successful transportation and delivery of fluids and chemicals that are essential to manufacturing and everyday living. 

You should avoid the failure of these braided hoses to ensure that there are no mishaps based on the manufacture of braided hoses that do not meet quality requirements. 

Using an X-ray machine to evaluate the braided hoses is essential to meeting these quality and safety requirements.

Chinese X-ray manufacturers like Uni X-ray offer an accurate X-ray machine solution for practical braided hose inspection at affordable prices and excellent quality.

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